JQR 310.1 and 310.2

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310.1

310.2

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Receiving Procedures and
Visual Inspection


Learning Objectives
You will be able to:

  • Complete a motor check-in procedure, using the appropriate forms and tags.
  • Perform a visual inspection of a motor.
  • Record inspection results.

Background

Performing a careful visual inspection when a motor comes into your shop will give you an estimate of how long the job will take and whether assistance from another shop will be needed. This will not only help you as the shop technician or shop supervisor, but will give the customer the feeling that his piece of gear is in competent hands.

 

 

 

Fill out a ship-to-shop tag on each incoming motor. Include the following:

• Ship's name
• Unit Identification Code (UIC)
• Workcenter
• J.S.N.
• Date
• Other information, as required

Give applicable sections of the tag to the person who delivered the motor.

Obtain background information

Does the motor have a history of frequent failures? If so, are the failures normally mechanical or electrical? Has maintenance been recently performed on the motor or the driven unit by ship's force or an IMA prior to the malfunction? What action, if any, was taken by ship's force when the malfunction was first discovered?

Quality Assurance Package

Complete applicable portions of the Quality Assurance Package. The Quality Assurance Package provides space for most of the information on the shipping tag plus any documents that were delivered with the motor.

Visual Inspection

Note.gif (1021 bytes) A representative of the tended ship must witness the inspection and, if applicable, sign the completed inspection sheet.

Visually inspect the outside of the motor for the following and other defects.

• Loose or broken parts. A loose bolt may be stripped.
• Distortion of end bells indicated by a gap at the mating surface
• Cracked, bent, or welded bearing caps
• Loose or missing bolts or bolts of the wrong size or material

Note.gif (1021 bytes) Distorted or misaligned end bells can cause rotors to bind.

 

Click on image to enlarge.
shipshop.jpg (31784 bytes)

Ship-to-Shop Tag

Rotate the shaft by hand (see figure at right) to check for freedom of movement. Note any binding or rubbing.

Note.gif (1021 bytes) Use the motor overhaul sheet or comparable form every time a unit comes into the shop. Do NOT hesitate to record the conditions as they are.

While making the visual inspection, note conditions in the appropriate section of the Quality Assurance Package.

If the rotor bumps or binds when it is rotated, omit the runout measurement.

Take a shaft runout reading if the bearings are good; record the results.

Click on image to enlarge.
emr321.gif (25145 bytes)

Checking Motor Shaft Movement


Review Questions
If you can correctly answer the questions below, you have learned the key points in this lesson. Choose the correct answer for each question, then look at your score below the questions. Review the lesson if you miss any questions.

1. What is the purpose of a receipt inspection?
Estimate time needed for repairs
Determine material condition of motor
Assemble appropriate maintenance forms
All of the above

2. What motor background information would be important to the shop?
Motor manufacturer
Ship's operating status
Recent maintenance performed
Person discovering failure

3. What condition is indicated by excessive vertical (lateral) shaft movement?
Misaligned end bells
Bent shaft
Bearing wear
Missing thrust washer

4. What person(s) should witness and sign for completion of visual inspection?
IMA Repair Officer
Ship's Force representative
Shop Supervisor
Ship's Force rep and Shop Supervisor

Score =
Correct answers:

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